The KLS Air Classifier, developed by Kimia Machine Alborz, is one of the most advanced material separation systems, designed specifically for applications such as micronized powder production. This equipment, with its optimized design and advanced technology, provides precise separation of fine and coarse particles within the particle size range of 20 to 300 microns, significantly enhancing production efficiency.
How the KLS Air Classifier Works
– Raw materials are fed into the classifier and guided to the separation zone by a controlled airflow
– In the separation zone, particles are divided into two categories:
1. Coarse particles:
Due to their higher weight, they are directed towards the coarse material outlet by centrifugal forces.
2. Fine particles:
Lighter particles are carried upward by the airflow and exit through the fine material outlet.
– After the separation process, dust particles are effectively collected using air cyclones or bag filters, ensuring optimized performance and reduced environmental pollution.
Advantages of the KLS Air Classifier
1. High Precision in Separation:
Capable of separating particles within the range of 20 to 300 microns, making it ideal formicronized powders.
2. Advanced Dust Collection System:
Incorporates air cyclones or bag filters to effectively capture fine dust particles, ensuring a cleaner process and minimal environmental impact.
3. Durable and Long-lasting Design:
Made with wear-resistant materials, the classifier is suitable for long-term industrial use.
4. Flexibility in Application:
The KLS classifier can operate independently or be integrated into industrial grinding circuits.
5. Energy Efficiency:
Advanced airflow system reduces energy consumption while improving operational efficiency.
Materials Suitable for KLS Air Classifier
The KLS classifier is designed for the separation and classification of fine and coarse particles in a wide range of industrial and mineral materials:
– Mineral Powders: Such as calcium carbonate, barite, talc, feldspar, and dolomite
– Building Materials: Including gypsum, hydrated lime, and cement
– Industrial Materials: Such as quartz, serpentine, and magnesite
– Specialty Powders: Including industrial glass powders and other custom particle size materials
Input Capacity and Particle Size Range
– Particle size range: From 20 to 300 microns
– Input capacity: Depending on material type and model, ranging from 50 to 400 tons per hour
Unique Features of the KLS Air Classifier
– Advanced Dust Collection System: Equipped with air cyclones or bag filters for efficient dust removal
– Optimized Airflow System for precise particle separation
– High adaptability to various industrial production lines
– Reduced operational and maintenance costs due to durable and optimized design
Technical Specifications and Dimensions of KLS Models
| Model | Particle Size Range (micron) | Input Capacity (t/h) | Dimension (m) |
|---|---|---|---|
| KLS 100 | 20-100 | 50 | 2*2*3 |
| KLS 200 | 20-200 | 150 | 3*3*4 |
| KLS 300 | 20-300 | 300 | 4*4*5 |
| KLS 400 | 20-300 | 400 | 5*5*6 |
The KLS Air Classifier is an ideal solution for mineral and construction industries. With high precision particle separation, energy-efficient operation, and an advanced dust collection system, it enhances production efficiency while reducing operational costs.