The KSUV air separator, developed by Kimia Machine Alborz, is one of the most advanced systems for micronized powder separation. Utilizing cutting-edge technology and a specialized design, this separator ensures precise and reliable performance for various industrial applications, particularly in the production of ultrafine powders
How the KSUV Air Separator Works
In the KSUV air separator, materials are fed into the system and guided into the separation zonethrough an airflow generated by dual high-performance motors. The separation process is based on particle size and density:
Coarse Particles:
These particles, due to their higher mass, are separated through centrifugal forces and directed to the dedicated coarse material outlet.
Fine Particles:
Lighter particles are carried by the airflow and discharged through a separate fine material outlet.
This efficient design reduces the need for additional dust collection systems such as industrial cyclones or filters, optimizing the overall performance of the micronized powder production line.
| Air Separator model | SUV 1200 | SUV 2000 | SUV 2500 | SUV 3000 | SUV 3500 | SUV 4200 | SUV 5000 |
|---|---|---|---|---|---|---|---|
| Fan Drive power [kW] | 5.5 | 15 | 22 | 30 | 37 | 45 | 75 |
| Distribution Table Drive power | 3 | 7.5 | 15 | 22 | 30 | 37 | 45-55 |
| Classifier speed [rpm] | 500 | 450 | 370 | 280 | 240 | 210 | 180 |
| Feed [t/h] | 0.3-4 | 2-8 | 5-15 | 8-30 | 13-40 | 15-70 | 20-90 |
| Fineness df 97 = [μm] | 45-150 | 200-45 | 45-300 | 75-300 | 90-300 | 120-300 | 120-350 |
| Fineness yield *) df97 [t/h]: 45 [μm] | 0.2-1 | 1-2 | 3-5 | – | – | – | – |
Advantages of the KSUV Air Separator
1. High Precision in Separation:
The KSUV separator is engineered to achieve precise classification of ultrafine particles down to sizes below 60 microns.
2. Reduced Operating Costs:
By leveraging a smart airflow management system and eliminating the need for external dust collection equipment, the KSUV minimizes operational expenses, making it ideal for industrial mineral processing.
3. Long Operational Lifespan:
The use of wear-resistant materials such as hardened steel, advanced polymers, or industrial ceramics ensures durability, even under challenging working conditions.
4. Seamless Integration with Production Lines:
The KSUV air separator is designed for easy integration into grinding circuits or mineral processing units, enhancing the efficiency of various production systems.
Applications and Materials Processed with the KSUV
The KSUV air separator is specifically designed for the separation of a wide range of materials, including:
– Industrial Minerals: Such as micronized calcium carbonate, barite, talc, dolomite, and feldspar
– Building Materials: Including industrial gypsum, quicklime, hydrated lime, and cement
– Specialized Industrial Products: Such as magnesite, quartz, corundum, and serpentine
– Other Materials: Including industrial glass powders, salt-based products, and other similar substances
The KSUV air separator from Kimia Machine Alborz is a highly efficient system for particle classification and industrial powder processing, offering numerous benefits such as improved final product quality, optimized energy consumption, and reduced production costs.
Its design and functionality make it an ideal solution for micronized powder production lines, ensuring precise separation with minimal maintenance. The use of advanced materials and engineered airflow dynamics ensures long-lasting performance and adaptability for various industrial needs.
Key Features for Industrial Applications
– Dual-motor airflow system for high efficiency and reliability
– Centrifugal separation for accurate classification of fine and coarse particles
– Minimal dust emissions, eliminating the need for additional dust collection systems
– Designed for integration with industrial grinding mills and fine powder production units
The KSUV air separator stands as a comprehensive solution for enhancing mineral processing, reducing operational energy, and achieving precise material separation in the most demanding industrial environments.
